Color mold : two on the same plastic
injection molding machine , a two- molding, but the product just only in one
mold die . In general, this is also called double injection molding process. it
is usually done by a mold , and need specialized color injection molding
machine . Color mold growing popularity on the market today , it can make the
appearance of the product is more beautiful from the process, easy to change
colors and no no painting, also expensive and high technically demanding .
1 two female molds are different , each
forming one kind of products, and the two male molds are the same.
2 before the mold, the mold in the center
of the rotation after 180o, must match. This inspection must be done during
mold design , this points have high demand for the mold base positioning process.
3 The total thickness of the front plate plus
A plate must be not less than 170mm. Please carefully review the reference data
of the injection molding machines. for example, the maximum and minimum thickness
of the mold, KO -hole distance etc.
4 the gate of three plates mold preferably
designed to automatically release action. Particularly pay attention to the
gate release of soft part..
5 when design the second injection of the female
die , in order to avoid secondary mold insert ( or rub ) the first part with good
product molding, can make some clearance . However, the intensity must be
carefully considered . During injection ,if there will be a big injection
pressure , it will cause deformation , resulting in flash problem in the second
injection ?
6 during the injection , the first
injection molded product may be slightly larger size , so that it can be formed
in the second well tightly, in order to achieve the effect of sealing compound
.
7 pls note that in the second injection ,
the plastic flow will impulse the first product and cause part deformation ? If
there is the possibility, must find ways to improve .
8 Before A, B plate clamping , pay
attention to the mold slider or lifter ,if they will be reset and the crushed
product ? So , we must find ways to make the A, B plates first clamping , then make
the slide or lifters reset second.
9 the water of two female molds and the
male mold transport as fully and balance as possible
10 99% of the injection molded hard plastic
case is the first part of the product , and then injection molded soft part .
Because soft part have deformation problem .
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